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Thread Size Chart: Metric & SAE Thread Standards Compared

Three thread standards account for nearly everything you will meet: metric ISO threads measured by pitch in millimetres, Unified inch threads measured in threads per inch, and Whitworth threads which use a 55-degree flank angle instead of the 60 degrees the other two share. That flank angle is the detail that matters most, because it is invisible without a gauge and it is what makes Whitworth genuinely incompatible rather than merely differently sized. Two threads can share a diameter and a thread count and still destroy each other if the angles differ. This page sets the standards side by side so you can identify what you are holding before you cut, tap or force anything. Once the fastener is identified, sizing the tool that turns it is a separate question the socket conversion calculator answers from the head dimension.

The Three Standards at a Glance

Metric (ISO)

60°

flank angle

Measured by: Pitch in millimetres

Every modern vehicle worldwide, all European and Japanese machinery.

UNC / UNF

60°

flank angle

Measured by: Threads per inch

US industrial hardware, pre-1980 domestic vehicles, aerospace.

Whitworth (BSW)

55°

flank angle

Measured by: Threads per inch

Pre-1970 British cars, motorcycles, machine tools and plumbing.

Metric and Unified threads share a 60-degree flank angle, which is why a metric bolt will sometimes start into an inch thread of similar size before it binds. The profiles are compatible and only the spacing is wrong. Whitworth's 55-degree angle and rounded crests and roots mean it will not start cleanly into anything else at all. In practice that difference is protective: a Whitworth fastener usually refuses immediately rather than damaging the thread it was forced into.

Metric Thread Sizes: M3 to M24

Metric coarse threads with major diameter in millimetres, pitch, the equivalent threads per inch, and major diameter in decimal inches.
ThreadMajor diaPitchEquivalent TPIMajor dia (in)
M33mm0.50mm50.80.1181
M3.53.5mm0.60mm42.30.1378
M44mm0.70mm36.30.1575
M55mm0.80mm31.70.1969
M66mm1.00mm25.40.2362
M77mm1.00mm25.40.2756
M88mm1.25mm20.30.3150
M1010mm1.50mm16.90.3937
M1212mm1.75mm14.50.4724
M1414mm2.00mm12.70.5512
M1616mm2.00mm12.70.6299
M1818mm2.50mm10.20.7087
M2020mm2.50mm10.20.7874
M2222mm2.50mm10.20.8661
M2424mm3.00mm8.50.9449

The Equivalent TPI column is there purely for comparison against the inch tables further down. Metric threads are never specified that way in practice, but converting pitch to threads per inch is the only way to see how the two systems line up. M6 × 1.0 works out to about 25 threads per inch, which sits between 1/4-20 UNC and 1/4-28 UNF without matching either. That near-miss is the whole story of thread standards in one row.

Thread Pitch Explained

Metric: distance between crests

Metric pitch is a length. The distance from one thread crest to the next, in millimetres. M10 × 1.5 has 1.5mm between crests. A smaller number means finer threads, which is the opposite of the inch convention and a persistent source of confusion. Coarse pitch is implied when the second number is left off, so a bolt listed as M10 is M10 × 1.5.

Inch: threads per inch

Inch pitch is a count, how many threads fall within one inch of length. 1/2-13 has 13 threads per inch. A larger number means finer threads. To convert to metric pitch, divide 25.4 by the thread count: 13 TPI is 25.4 ÷ 13 = 1.95mm between crests, which is close to but not the same as the 1.75mm of an M12.

Pitch determines the tap drill as directly as diameter does, which is why the tap drill size chart is organised by thread designation rather than by diameter alone. It also determines the socket you will eventually need only indirectly. The head size follows the fastener standard, and the bolt size chart maps thread to head for both systems.

UNC Thread Sizes

Unified National Coarse threads with major diameter in inches and millimetres, threads per inch, and the equivalent metric pitch.
ThreadMajor dia (in)Major dia (mm)TPIMetric pitch
#4-40 UNC0.11202.84mm40 TPI0.64mm
#6-32 UNC0.13803.51mm32 TPI0.79mm
#8-32 UNC0.16404.17mm32 TPI0.79mm
#10-24 UNC0.19004.83mm24 TPI1.06mm
#12-24 UNC0.21605.49mm24 TPI1.06mm
1/4-20 UNC0.25006.35mm20 TPI1.27mm
5/16-18 UNC0.31257.94mm18 TPI1.41mm
3/8-16 UNC0.37509.52mm16 TPI1.59mm
7/16-14 UNC0.437511.11mm14 TPI1.81mm
1/2-13 UNC0.500012.70mm13 TPI1.95mm
9/16-12 UNC0.562514.29mm12 TPI2.12mm
5/8-11 UNC0.625015.88mm11 TPI2.31mm
3/4-10 UNC0.750019.05mm10 TPI2.54mm
7/8-9 UNC0.875022.22mm9 TPI2.82mm
1"-8 UNC1.000025.40mm8 TPI3.17mm

The Metric pitch column converts each thread count into the millimetre spacing a metric caliper would measure. It is the fastest way to see that no UNC thread coincides with a metric one: 1/4-20 works out to 1.27mm pitch, sitting between the 1.25mm of M8 and nothing else useful, while its 6.35mm diameter falls between M6 and M8. Diameter and pitch both miss, which is exactly why these threads cannot be interchanged.

UNF Thread Sizes

Unified National Fine threads with major diameter in inches and millimetres, threads per inch, and the equivalent metric pitch.
ThreadMajor dia (in)Major dia (mm)TPIMetric pitch
#4-48 UNF0.11202.84mm48 TPI0.53mm
#6-40 UNF0.13803.51mm40 TPI0.64mm
#8-36 UNF0.16404.17mm36 TPI0.71mm
#10-32 UNF0.19004.83mm32 TPI0.79mm
#12-28 UNF0.21605.49mm28 TPI0.91mm
1/4-28 UNF0.25006.35mm28 TPI0.91mm
5/16-24 UNF0.31257.94mm24 TPI1.06mm
3/8-24 UNF0.37509.52mm24 TPI1.06mm
7/16-20 UNF0.437511.11mm20 TPI1.27mm
1/2-20 UNF0.500012.70mm20 TPI1.27mm
9/16-18 UNF0.562514.29mm18 TPI1.41mm
5/8-18 UNF0.625015.88mm18 TPI1.41mm
3/4-16 UNF0.750019.05mm16 TPI1.59mm
7/8-14 UNF0.875022.22mm14 TPI1.81mm
1"-12 UNF1.000025.40mm12 TPI2.12mm

UNF shares every major diameter with UNC and changes only the thread count, so the two series are distinguishable by nothing except counting threads. That makes a thread pitch gauge the single most useful cheap tool in a fastener drawer. A 1/2-13 and a 1/2-20 look identical at arm's length, mate with completely different nuts, and take different tap drills.

Whitworth Reference

British Standard Whitworth threads with threads per inch and the hexagon size across the flats in inches and millimetres.
BSW sizeTPIHex A/F (in)Hex A/F (mm)
1/8"40 TPI0.3388.6mm
3/16"24 TPI0.3839.7mm
1/4"20 TPI0.44511.3mm
5/16"18 TPI0.52513.3mm
3/8"16 TPI0.60015.2mm
7/16"14 TPI0.71018.0mm
1/2"12 TPI0.82020.8mm
5/8"11 TPI0.92023.4mm
3/4"10 TPI1.10027.9mm
7/8"9 TPI1.30033.0mm
1"8 TPI1.48037.6mm

The two right-hand columns are the ones that catch people out. A Whitworth spanner is stamped with the bolt diameter, not the jaw size, so a spanner marked 1/4 W has a jaw of 0.445", nearly 7/16" AF. Reading the third column as though it were the spanner marking, or the first column as though it were the jaw, produces a rounded fastener either way. The wrench size chart covers the same trap from the spanner side, including how AF and Whitworth markings relate.

Never Mix Thread Standards

A fastener that starts and then stiffens is not tight. It is cutting a new thread through the old one. The most dangerous near-misses are the ones that engage far enough to feel plausible. M6 × 1.0 into a 1/4-20 hole will take two or three turns before it binds, by which point the original thread is destroyed. 3/8-16 UNC and M10 × 1.5 are close enough in both diameter and pitch to do the same. The rule is absolute: if a fastener does not run down its full depth under finger pressure alone, back it out and identify the thread properly rather than reaching for a wrench. Recovering from a cross-threaded hole means drilling it out and either tapping oversize or fitting a thread insert, which is a far longer afternoon than checking with a pitch gauge would have been. Both recovery paths start at the drill bit size chart and continue through the tap drill sizes for whichever thread you settle on.

Identification takes three measurements and about a minute: outside diameter with a caliper, thread count or spacing with a pitch gauge, and flank angle by eye against the gauge's 55 and 60 degree profiles. Those three numbers place any fastener uniquely on one of the tables above. From there the head size tells you the tool, and the metric to standard socket chart handles the case where the only socket you own is from the other system.

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