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Metric & SAE Bolt Size Chart: Head Sizes, Thread Sizes & Wrench Sizes

Bolt size describes the thread, but socket size describes the head. An M8 bolt takes a 13mm socket, and a 1/2" bolt takes a 3/4" socket. Almost every wrong-socket moment in a workshop traces back to that one sentence. The designation stamped in a parts catalogue refers to the shank diameter, because that is what determines the bolt's strength and which hole it passes through. The hexagon on top is sized separately, following the fastener standard rather than the thread, and it is the only dimension a socket cares about. This page maps one to the other in both systems, so you can go from a bolt spec to the tool that fits it without measuring anything. Once you have the head size, the metric to standard socket converter will tell you whether a socket from the other system can stand in for it.

Metric Bolt Size Chart: M5 to M24

Coarse-pitch metric hex bolts with the head size specified by each standard and the socket that fits.

Metric bolt threads from M5 to M24 with coarse pitch, ISO and DIN head sizes across the flats, and the socket required.
ThreadCoarse pitchHead A/F (ISO)Head A/F (DIN)Socket needed
M50.80mm8mmN/A8mm socket
M61.00mm10mmN/A10mm socket
M81.25mm13mmN/A13mm socket
M101.50mm16mm17mm16mm socket
M121.75mm18mm19mm18mm socket
M142.00mm21mm22mm21mm socket
M162.00mm24mmN/A24mm socket
M182.50mm27mmN/A27mm socket
M202.50mm30mmN/A30mm socket
M222.50mm34mm32mm34mm socket
M243.00mm36mmN/A36mm socket

Four rows in that table carry two different head sizes, and they are the ones that cause trouble. ISO 4014/4017 specifies a 16mm head on M10, 18mm on M12, 21mm on M14 and 34mm on M22; the older DIN 931/933 hardware still in circulation uses 17mm, 19mm, 22mm and 32mm for the same threads. Both are correct, they simply belong to different standards, and a vehicle can carry both. When an M10 bolt refuses a 16mm socket, reach for 17mm before assuming the head is damaged. Everywhere the DIN column shows a dash, the two standards agree and there is only one answer.

How to Read a Bolt Specification

Three things are encoded in a fastener spec, and only one of them tells you which socket to pick up.

The thread is not the head

An M8 bolt has an 8mm thread and a 13mm head. A 1/2" bolt has a 1/2" shank and a 3/4" head. The number in the bolt designation always describes the shank diameter, and the socket you need always describes the head across the flats. Sizing a socket from the bolt designation is the single most common reason the tool pulled from the drawer does not fit.

Pitch completes the spec

A full metric designation is M10 × 1.5: 10mm diameter, 1.5mm between adjacent thread crests. Coarse pitch is assumed when the second number is omitted. Inch fasteners state threads per inch instead, so 1/2-13 is a half-inch bolt with 13 threads to the inch. Two bolts of identical diameter and different pitch will start to thread together and then jam.

Grade is stamped on the head

Metric bolts carry a numeric grade such as 8.8 or 10.9 stamped on the head face. SAE bolts use radial lines instead. Three lines for Grade 5, six for Grade 8, none for Grade 2. An unmarked head on a load-bearing joint should be treated as the lowest grade until proven otherwise.

Pitch matters beyond identification: it also sets the hole you drill before cutting a thread, which is why the tap drill size chart is indexed by pitch rather than by diameter alone. If you need to compare pitch and form across standards, metric against UNC, UNF and Whitworth, the thread size comparison puts them side by side.

SAE Bolt Size Chart: 1/4" to 1"

Inch hex cap screws with head size, both thread series, and the socket required.

SAE bolt sizes from one quarter inch to one inch with head size across the flats, UNC and UNF threads per inch, and the socket required.
ThreadHead A/FUNCUNFSocket needed
1/4"7/16"20 TPI28 TPI7/16" socket
5/16"1/2"18 TPI24 TPI1/2" socket
3/8"9/16"16 TPI24 TPI9/16" socket
7/16"5/8"14 TPI20 TPI5/8" socket
1/2"3/4"13 TPI20 TPI3/4" socket
9/16"13/16"12 TPI18 TPI13/16" socket
5/8"15/16"11 TPI18 TPI15/16" socket
3/4"1-1/8"10 TPI16 TPI1-1/8" socket
7/8"1-5/16"9 TPI14 TPI1-5/16" socket
1"1-1/2"8 TPI12 TPI1-1/2" socket

The relationship between shank and head is looser here than in the metric table. It climbs from a 1/4" bolt needing a 7/16" head, a ratio of 1.75, to a 1" bolt needing 1-1/2", a ratio of 1.5. There is no formula worth memorising, which is exactly why the table exists. Note also that heavy hex variants of these same threads use a head one size larger than shown; if a 3/8" bolt refuses a 9/16" socket, try 5/8" before concluding anything is wrong.

Bolt Grade Markings

Grade determines how much torque a fastener can carry, and it is stamped on the head of every bolt that has one.

Metric

8.8

Material:
Medium carbon steel, quenched and tempered
Tensile:
800 MPa (116,000 psi)

The general-purpose automotive grade, used on most chassis and engine hardware.

Metric

10.9

Material:
Alloy steel, quenched and tempered
Tensile:
1,040 MPa (150,000 psi)

Suspension, brake carriers and cylinder head bolts.

Metric

12.9

Material:
Alloy steel, quenched and tempered
Tensile:
1,220 MPa (177,000 psi)

Highest common metric grade, used on socket head cap screws and machine tooling.

SAE

Grade 2 (no head marks)

Material:
Low or medium carbon steel
Tensile:
74,000 psi (up to 3/4")

Non-structural hardware; the default unmarked hardware-store bolt.

SAE

Grade 5 (3 radial lines)

Material:
Medium carbon steel, quenched and tempered
Tensile:
120,000 psi

The SAE equivalent of metric 8.8, used across general automotive work.

SAE

Grade 8 (6 radial lines)

Material:
Medium carbon alloy steel, quenched and tempered
Tensile:
150,000 psi

Roughly equivalent to metric 10.9, used on suspension and driveline.

The two systems map onto each other roughly: metric 8.8 sits close to SAE Grade 5, and metric 10.9 sits close to SAE Grade 8. "Roughly" is doing real work in that sentence. The numbers are near enough for identification and not near enough to justify substituting one for the other on a torqued joint. A metric grade reads as two numbers separated by a dot, where the first is the tensile strength in hundreds of megapascals and the second is the yield as a tenth of that tensile figure, so 8.8 means 800 MPa tensile and 80 per cent yield. Fitting a lower-grade bolt into a joint specified for a higher one is one of the few genuinely dangerous mistakes in fastener work, because the assembly looks completely normal right up until it fails.

UNC and UNF Specification Summary

The two inch thread series share diameters and differ only in how many threads occupy each inch.

Unified inch thread sizes showing major diameter, UNC and UNF threads per inch, and the resulting UNC pitch in inches.
SizeMajor dia (in)UNCUNFUNC pitch (in)
#40.112040 TPI48 TPI0.0250
#60.138032 TPI40 TPI0.0313
#80.164032 TPI36 TPI0.0313
#100.190024 TPI32 TPI0.0417
#120.216024 TPI28 TPI0.0417
1/40.250020 TPI28 TPI0.0500
5/160.312518 TPI24 TPI0.0556
3/80.375016 TPI24 TPI0.0625
7/160.437514 TPI20 TPI0.0714
1/20.500013 TPI20 TPI0.0769
9/160.562512 TPI18 TPI0.0833
5/80.625011 TPI18 TPI0.0909
3/40.750010 TPI16 TPI0.1000
7/80.87509 TPI14 TPI0.1111
1"1.00008 TPI12 TPI0.1250

UNC, Unified National Coarse, has fewer, deeper threads per inch, which makes it faster to run down, more tolerant of dirt and damage, and better suited to softer materials like aluminium and cast iron where deeper engagement resists stripping. UNF, Unified National Fine, packs more threads into the same inch, giving a larger stress area, finer torque control and better resistance to vibration loosening, at the cost of being easier to cross-thread. The two are never interchangeable: a 1/2-13 UNC bolt will start into a 1/2-20 UNF nut and jam solid within two turns, ruining both. Identifying which series you have starts with counting threads against a gauge, and continues on the full thread standard comparison. From there, the socket size calculator closes the loop from head size back to the tool.

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